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External Gas Molding - EGM External Gas Molding

EGM - EXTERNAL GAS MOLDING - is based on:

  • Injecting gas to form a micro-thin layer of gas between one surface of the plastic and the adjacent mould cavity surface.
  • Using the gas to apply pressure to the plastic whilst cooling, forcing it against the opposite mould cavity surface to improve replication of that surface.

EGM BENEFITS

  • Can eliminate sink marks.
  • Virtually eliminates moulded-in stress and therefore distortion.
  • Improves dimensional stability.
  • Can reduce material usage – eliminates injection packing
  • Applies pressure more efficiently, and therefore less pressure is required:
  • - reducing required clamp tonnage or machine size.
    - reducing wear on moulds.
    - reducing power consumption.
  • More design freedom:
    - thicker ribs with reduced wall thicknesses.
    - multi-rib components.
    - flat PP and PE products.

EGM APPLICATIONS

  • Flat panels for office equipment.
  • Computer enclosures.
  • Furniture, i.e. tabletops.
  • Automotive panels.
  • Domestic appliances - e.g. refrigerator tops

The visible benefits of external gas molding.
A. Without external gas moulding.
B. With external gas moulding.

 
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